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At first glance, choosing a stall mat looks
easy. They all look alike to the average person - black, rubber, heavy. It is
true that nearly all stall mats start out as old car, truck or bus tires.
That’s good. Summit has sold over 1 million stall mats and in the process
has saved more than 20 million tires from going to the dump or otherwise
polluting our earth.
Summit is extremely careful, however, to select only
traded-in tires or tires that never passed inspection at the tire plant. We also
use the scrap from tire and tube manufacturing and gasket makers, rubber
that’s never been on the pavement. We don’t use tires that have lain
in scrap heaps for years or that have been contaminated with other
waste.
Summit’s mats are designed and made especially for
stalls. Some sellers of stall mats are really conveyor belt manufacturers who
sell their belting as stall mats. Some others will sell you mats made for roof
walkways or sound-deadening panels. They figure a horse is just a horse. Not
us.
We’re horse people - just like you. Sure, stall mats
cut mucking time in half and pay for themselves in bedding and labor savings. But
we want your horse on the safest, most comfortable, and most durable mat
possible, not on just a piece of rubber.
The majority of mats sold today, such as those you
typically find in a farm or discount store, are not revulcanized mats. They are
“bound” mats, meaning they are shreds or crumbs of tires that are
cooked with urethane, a flammable and toxic glue. Oh, it’s great glue to be
sure, but glue it is. The glue is all that holds the rubber together, and when
the glue breaks, and break it will, the rubber and the mat can fall
apart.
We think of making mats like you’d make a cake. The
batter, when mixed, forms a homogeneous product. The flour doesn’t just
stick to the other ingredients. All the ingredients combine, and when baked, make
a cake that is perfectly blended and textured.
Most mat makers use urethane because they do not have
presses strong enough or hot enough to vulcanize. Revulcanization takes the same
tire shreds and crumb rubber, blends them with some important additives, and
recooks them into one solid block forming the strongest possible mat. Mats made
in a “bound” process flake and wear out far more quickly.
It’s easy to test a mat to see if it’s
“bound.” Take a key or a putty knife (sometimes your fingernail will
do) and scrape the edge of the mat. If some rubber flakes off, chances are
it’s a urethane bound mat. If you can get it to flake, just think what your
horse will do to it!
All Summit rubber stall mats are 100% fully revulcanized
for lasting durability. We guarantee it!
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